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Annulus Gears
Annulus Gears

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Project/Product Name
Aermet Annulus Gear
Project/Product Description
End use is in high altitude UAV
Capabilities Applied/Processes
Primary:
CNC Turning
CNC Milling
CNC Gear Shaping
CNC gear Shaping
Secondary:
Deburring
Honing
Grinding
Heat Treating / Niriding
CMM
Equipment Used to Manufacture Part
Doosan Lynx LM 200
Fadal VMC-15xt CNC 4 axis mill
Lorenze 152 CNC Shaper (alternate to broach)
Monnier Zahner CNC hob machine w/ auto loading
Brown&Sharp MICRO-VAL CMM
Studer S30 Universal OD/ID Grinder
Sunnen MBB-1290D Hone
Profile Engineering Gear Analyzer 4FPRL w/ PC Software
Overall Part Dimensions
102 Teeth, 64 Pitch, 20° Pressure Angle
OD: Ø 1.740" + 0.000 / - 0.005
ID: Ø 0.502"/0.501"
Length: 1.831" ± 0.005
Tightest Tolerances
Ø 0.502" / Ø 0.501"
Material Used
Aermet 100 Alloy
Material Finish
63 RMS Max
In process testing/inspection performed
Dimensional Testing
AGMA Quality Testing – Run Out, Center Distance/Roll Testing
Certificate of Conformance Reports
Industry for Use
Aerospace / UAV's/ Drones
Volume
Prototype: 10, Then Annual Contract(s)
Delivery/Turnaround Time
Prototype: 10 weeks
Production: 8 weeks
Delivery Location
USA
Standards Met
Customer Specifications, 2D CAD Drawing

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